Advanced PTFE Solutions for Ball Segment Valves

Advanced PTFE Solutions for Ball Segment Valves

Engineered Excellence for Chemical and Pharmaceutical Applications

At Techno-G, we understand the unique challenges faced by chemical and pharmaceutical manufacturers when handling solids and aggressive media. Our Ball Segment Valves with PTFE protection deliver superior performance for your most demanding process conditions.

Technical Specifications

PTFE Coating Properties:

  • Surface Energy: <20 mN/m
  • Maximum Service Temperature: 220°C continuous operation
  • Chemical Resistance: pH 0-14, resistant to most acids, bases, and organic solvents
  • Coefficient of Friction: 0.05-0.10 (static)
  • Coating Thickness: 15-25 μm standard application (customizable)

Performance Benefits:

  • Torque Reduction: 30-45% lower actuation torque compared to uncoated valves
  • Cycle Life: >250,000 cycles under standard conditions
  • Cleanability: >95% recovery of product during CIP/SIP processes

Process Compatibility

Our PTFE solutions excel in challenging processes including:

  • Crystallization operations
  • High-solid-content slurries (>40% w/w)
  • Highly viscous media (>5000 cP)
  • Abrasive powder handling
  • Aggressive chemical environments

Customized Protection Options

Techno-G offers multiple protection configurations to match your specific application requirements:

  • Maximum Corrosion Resistance: Full valve head and body in Titanium or Hastelloy
  • Hybrid Protection: Valve head in Titanium or Hastelloy with PTFE-lined body
  • Targeted Protection: PTFE-lined valve head with standard body
  • Standard Option: Complete 316L stainless steel construction

Engineering Data

  • Pressure Ratings: Class 150, 300, and 600 (PN16, PN25, PN40)
  • Size Range: DN25-DN300 (1″-12″)
  • Flange Connections: ASME B16.5, EN 1092-1
  • Leakage Class: ANSI/FCI 70-2 Class VI
  • Certifications: FDA 21 CFR 177.1550, EU 10/2011

Visit Ball Segment Valve solutions for more information, or explore all our product options.

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PROCESS APPLICATIONS

Tailored to perfection

Techno-G products are versatile, serving a multitude of applications such as vacuum dryers, paddle dryers, vacuum locks, blenders, centrifuges, conical dryers, mixer vessels, and reactors. They provide not only optimal functionality but also dependable and secure operation.

Techno-G products are versatile, serving a multitude of applications such as vacuum dryers, paddle dryers, vacuum locks, blenders, centrifuges, conical dryers, mixer vessels, and reactors. They provide not only optimal functionality but also dependable and secure operation.

Techno-G valves are utilized across a wide spectrum of sectors, from Pharmaceuticals, Chemicals, and Fine Chemicals to API, Food, Cosmetics, Minerals, and Metals, among others. Whether it’s ensuring consistent flow control in pharmaceutical production, exact modulation in the creation of fine chemicals, or sterile management in food processing, our Ball Segment Valves consistently offer unmatched efficacy tailored to your industry’s unique needs.