Valve for solids: The key to effective and efficient bulk handling
As any process engineer working in pharmaceuticals, chemicals, fine chemicals, API, food, cosmetics, minerals, metals, and more will tell you, handling bulk materials, especially solid particles, can be a tricky business. Ensuring smooth, efficient flow control is a complex task requiring not just any valve, but specifically a valve for solids. Welcome to our world where this crucial component turns into a game-changer, thanks to the high-performance segmented ball valve, complete with an inflatable seal.
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The critical role of valves for solids
Valves control the direction and speed of flow, making them essential components in solid handling systems. They’re not just for fluid flow but also significantly influence the solid flow rate. Imagine controlling the flow speeds of a bulk material discharge from a silo, which can range from abrasive material to slurry particles of varying particle sizes. A valve for solids, such as Techno G’s segmented ball valve, makes it all possible.
Rising above the common valve types: The segmented ball valve
Among the plethora of valve types like butterfly valve, knife gate valve, spherical disc valve, pinch type valve, and more, the ball valve, particularly Techno G’s segmented ball valve, shines in a league of its own. Known for its robustness against abrasive wear and erosive wear, it ensures accurate flow control even under harsh ambient conditions.
How does the segmented ball valve work?
The segmented ball valve is a core component in solid and bulk handling systems, playing a critical role in ensuring both effectiveness and efficiency. This unique valve operates by using a ball or a segment with a hole, which can rotate within the valve body to control the flow of materials.
When the hole aligns with the pipeline, the valve is in the open position, allowing materials to flow freely through it. When the solid part of the ball or segment is rotated into the pipeline, the valve is considered closed, halting the flow of materials.
What makes the segmented ball valve particularly useful in bulk handling is its ability to provide a tight seal when closed, even under high-pressure conditions. This is crucial in preventing leakage and ensuring the secure transport of materials. Its design also facilitates minimal friction during operation, contributing to reduced wear and a longer lifespan.
No space too tight with the inflatable seal
Our inflatable seal revolutionizes valve design. This ingenious accessory reduces dead space and suits tight spaces, providing pressure-resistant and vacuum-tight locking in valves for silos, and a range of other applications. It’s resistant to abrasion damage and even enhances the valve’s life in heavy-duty industrial applications handling abrasive materials.
SPECIFY A TECHNO-G VALVE FOR YOUR APPLICATION
SPECIFY A TECHNO-G VALVE FOR YOUR APPLICATION
The advantage of an ball segment valve in solids- and bulk handling
The ball segment valve offers several advantages when it comes to handling solids and bulk materials, making it an ideal choice for a myriad of industries and applications. Here are some of the primary benefits:
- Superior sealing: Thanks to its inflatable seal, the ball segment valve provides excellent sealing performance. This ensures that there are no potential leak paths, making the valve safe and reliable even in the presence of aggressive materials.
- Robust design: The ball segment valve’s design and construction materials, including carbon steel and stainless steel, allow it to withstand harsh operating conditions and ensure long service life.
- Versatility: With its unique design, the ball segment valve can handle a wide range of materials, from powders to granules and more. It’s suitable for various applications, including vacuum drying, pressure reactors, and others.
- Easy maintenance: The design of the ball segment valve allows for easy access for maintenance, further increasing its lifespan and reducing operational costs.
- Efficient flow control: The ball segment valve offers superior flow control capabilities. It can effectively regulate the flow of materials, ensuring smooth and efficient operation in any solid or bulk handling process.
By incorporating a ball segment valve into your solid or bulk handling processes, you stand to benefit from these and many more advantages, resulting in improved operational efficiency and performance.
Valve modifications: Tailored to your needs
Customizing valves based on specific needs can mean extra cost, but Techno G understands the importance of value-added technology. Whether you need a 10-inch valve or an efficient valve suitable for a 4-20mA signal for electrical signal input, or even carbon steels or stainless steel valves with abrasion-resistant liners, Techno G has you covered.
Handling difficult applications with ease
Techno G’s valves prove their mettle when it comes to difficult applications. Be it dense phase conveying, pressure conditions, fluid with solids service, or even vacuum applications, the reliable performance of these valves remains unmatched. And our design ensures long seat life, reducing maintenance costs over time.
Advanced flow control
At Techno-G, we believe that flow regulation extends beyond simply opening or closing a valve. Our valves offer advanced flow characteristics, designed to accommodate a broad spectrum of flow speeds and air volumes. When used in conjunction with our inflatable seal, our segmented ball valve guarantees smooth and efficient movement of your bulk solids, regardless of operating conditions.
The power of precision
Attention to detail sets us apart at Techno-G. We meticulously design every component, from the matching radius of a spherical disk valve to the dimensional analysis of pipe connections. This level of precision ensures our valves control flow accurately, irrespective of the direction of flow, making them an indispensable component of any solids turnover process.
REACH OUT TO OUR EXPERT TEAM FOR YOUR INQUIRIES
REACH OUT TO OUR EXPERT TEAM FOR YOUR INQUIRIES
Partner up for optimizing efficiency
In the world of solids and bulk handling, valves hold the key to smooth operations. Among various types of valves, Techno G’s offerings, particularly their high-performance segmented ball valve with an inflatable seal, provide excellent flow control, durability, and versatility. Be it for fluid or solid materials, in low-pressure or harsh conditions, these valves deliver unmatched performance. Backed by scientific validation and widely recognized in the industry, our valves are the ultimate partner for any process engineer.
